Search found 21 matches

by jpbarad7
Sat Aug 09, 2025 3:35 pm
Forum: Miscellaneous
Topic: PCB Milling Feed Rate issue
Replies: 10
Views: 63199

Re: PCB Milling Feed Rate issue

Tom, My mill is working very well now. It's not perfect, but for a 40+ year old machine with steppers and belt driven axes, operated by a man with limited knowledge and experience, I think it's as good as it can be. Thank you again for your help through the process. In answer to some of the question...
by jpbarad7
Fri Aug 01, 2025 2:58 pm
Forum: Miscellaneous
Topic: PCB Milling Feed Rate issue
Replies: 10
Views: 63199

Re: PCB Milling Feed Rate issue

Tom, I have the plus plan. The free version does not allow access to ChatGPT 4o, which is the most advanced version at this time. Nor does it allow for file uploads, which is the thing that really made the difference for me. I had a great deal of difficulty identifying changes (positive or negative)...
by jpbarad7
Tue Jul 29, 2025 7:53 pm
Forum: Miscellaneous
Topic: PCB Milling Feed Rate issue
Replies: 10
Views: 63199

Re: PCB Milling Feed Rate issue

Tom, I just wanted to follow up and 'close the loop' on the issue I was having machining small circles. The problem, as you suspected, was with improper acceleration and PID values. I had experimented for countless hours, unrewardingly, until deciding to ask ChatGPT for help. After gathering basic i...
by jpbarad7
Tue Apr 01, 2025 4:21 pm
Forum: Miscellaneous
Topic: PCB Milling Feed Rate issue
Replies: 10
Views: 63199

Re: PCB Milling Feed Rate issue

Tom, Thank you VERY much for this information. Unfortunately, I have not been able to get back into the shop to test anything yet. When I do, I will report back. Before emailing you, I experimented quite a bit with acceleration, reducing it considerably without noticable effect. I have the Max follo...
by jpbarad7
Sun Mar 23, 2025 8:29 pm
Forum: Miscellaneous
Topic: PCB Milling Feed Rate issue
Replies: 10
Views: 63199

Re: PCB Milling Feed Rate issue

Thanks for your willingness to help. My mill uses closed loop steppers controlled only by KFLOP, not by the stepper drivers. I am using the Mach3 plug in, not KmotionCNC, however, I experience the same issues using KmotionCNC. This is the GCodeConfigCNC.txt file from the Kmotion data folder: m_Setup...
by jpbarad7
Sat Mar 22, 2025 5:17 pm
Forum: Miscellaneous
Topic: PCB Milling Feed Rate issue
Replies: 10
Views: 63199

PCB Milling Feed Rate issue

Tom, I’ve been using my SuperMax knee mill with KFLOP and closed-loop steppers to CNC mill printed circuit boards. I’m running the spindle at 2500 RPM with carbide end mills and drills. At a feed rate of 1 inch per minute, the results are very acceptable (photo attached). 1 ipm.JPG However, as I inc...
by jpbarad7
Tue Nov 12, 2024 7:59 pm
Forum: Configuration Issues
Topic: Limit switch setup options
Replies: 3
Views: 22590

Re: Limit switch setup options

Thanks Tom The machine was equipped with an old Analam CNC system when I bought it 20 years ago. The X, Y, and Z axes each had a single limit switch that was triggered by adjustable bumpers at each end of travel. When I motorized and encoded the knee, I kept the concept similar. Before reconfiguring...
by jpbarad7
Mon Nov 11, 2024 10:41 pm
Forum: Configuration Issues
Topic: Limit switch setup options
Replies: 3
Views: 22590

Limit switch setup options

Tom, I have my (+) and (-) limit switches on each axis wired in series and connected to opto-inputs on KFLOP. The limit switch option selected is 'Stop movement' I am using Mach3 and an iMach pendant to move the axes. When the X axis is driven into the (+) motion limit switch, the axis stops immedia...
by jpbarad7
Mon Nov 11, 2024 2:17 am
Forum: Hardware Interface Issues
Topic: Stepper motor runaway at startup
Replies: 10
Views: 35594

Re: Stepper motor runaway at startup

Tom, After a little tweaking to customize it to my system, WatchDogStatusRequests works perfectly to disable all drives whenever Mach3 closes. I also brought the 12V that is used to activate the SSR which switches on the drives, in series with a manual switch (which allows me to cut power to the dri...
by jpbarad7
Sat Nov 09, 2024 3:29 pm
Forum: Hardware Interface Issues
Topic: Stepper motor runaway at startup
Replies: 10
Views: 35594

Re: Stepper motor runaway at startup

Hello Tom, Everything now is working as expected. The startup runaway problem was solved by having KFLOP enable the drives - Thanks again! Is there a way to have the KFLOP also disable the drives when KMotion or Mach3 is closed, rather than when the KFLOP board is rebooted or powered down? The way I...