Search found 21 matches
- Sat Aug 09, 2025 3:35 pm
- Forum: Miscellaneous
- Topic: PCB Milling Feed Rate issue
- Replies: 10
- Views: 63190
Re: PCB Milling Feed Rate issue
Tom, My mill is working very well now. It's not perfect, but for a 40+ year old machine with steppers and belt driven axes, operated by a man with limited knowledge and experience, I think it's as good as it can be. Thank you again for your help through the process. In answer to some of the question...
- Fri Aug 01, 2025 2:58 pm
- Forum: Miscellaneous
- Topic: PCB Milling Feed Rate issue
- Replies: 10
- Views: 63190
Re: PCB Milling Feed Rate issue
Tom, I have the plus plan. The free version does not allow access to ChatGPT 4o, which is the most advanced version at this time. Nor does it allow for file uploads, which is the thing that really made the difference for me. I had a great deal of difficulty identifying changes (positive or negative)...
- Tue Jul 29, 2025 7:53 pm
- Forum: Miscellaneous
- Topic: PCB Milling Feed Rate issue
- Replies: 10
- Views: 63190
Re: PCB Milling Feed Rate issue
Tom, I just wanted to follow up and 'close the loop' on the issue I was having machining small circles. The problem, as you suspected, was with improper acceleration and PID values. I had experimented for countless hours, unrewardingly, until deciding to ask ChatGPT for help. After gathering basic i...
- Tue Apr 01, 2025 4:21 pm
- Forum: Miscellaneous
- Topic: PCB Milling Feed Rate issue
- Replies: 10
- Views: 63190
Re: PCB Milling Feed Rate issue
Tom, Thank you VERY much for this information. Unfortunately, I have not been able to get back into the shop to test anything yet. When I do, I will report back. Before emailing you, I experimented quite a bit with acceleration, reducing it considerably without noticable effect. I have the Max follo...
- Sun Mar 23, 2025 8:29 pm
- Forum: Miscellaneous
- Topic: PCB Milling Feed Rate issue
- Replies: 10
- Views: 63190
Re: PCB Milling Feed Rate issue
Thanks for your willingness to help. My mill uses closed loop steppers controlled only by KFLOP, not by the stepper drivers. I am using the Mach3 plug in, not KmotionCNC, however, I experience the same issues using KmotionCNC. This is the GCodeConfigCNC.txt file from the Kmotion data folder: m_Setup...
- Sat Mar 22, 2025 5:17 pm
- Forum: Miscellaneous
- Topic: PCB Milling Feed Rate issue
- Replies: 10
- Views: 63190
PCB Milling Feed Rate issue
Tom, I’ve been using my SuperMax knee mill with KFLOP and closed-loop steppers to CNC mill printed circuit boards. I’m running the spindle at 2500 RPM with carbide end mills and drills. At a feed rate of 1 inch per minute, the results are very acceptable (photo attached). 1 ipm.JPG However, as I inc...
- Tue Nov 12, 2024 7:59 pm
- Forum: Configuration Issues
- Topic: Limit switch setup options
- Replies: 3
- Views: 22585
Re: Limit switch setup options
Thanks Tom The machine was equipped with an old Analam CNC system when I bought it 20 years ago. The X, Y, and Z axes each had a single limit switch that was triggered by adjustable bumpers at each end of travel. When I motorized and encoded the knee, I kept the concept similar. Before reconfiguring...
- Mon Nov 11, 2024 10:41 pm
- Forum: Configuration Issues
- Topic: Limit switch setup options
- Replies: 3
- Views: 22585
Limit switch setup options
Tom, I have my (+) and (-) limit switches on each axis wired in series and connected to opto-inputs on KFLOP. The limit switch option selected is 'Stop movement' I am using Mach3 and an iMach pendant to move the axes. When the X axis is driven into the (+) motion limit switch, the axis stops immedia...
- Mon Nov 11, 2024 2:17 am
- Forum: Hardware Interface Issues
- Topic: Stepper motor runaway at startup
- Replies: 10
- Views: 35584
Re: Stepper motor runaway at startup
Tom, After a little tweaking to customize it to my system, WatchDogStatusRequests works perfectly to disable all drives whenever Mach3 closes. I also brought the 12V that is used to activate the SSR which switches on the drives, in series with a manual switch (which allows me to cut power to the dri...
- Sat Nov 09, 2024 3:29 pm
- Forum: Hardware Interface Issues
- Topic: Stepper motor runaway at startup
- Replies: 10
- Views: 35584
Re: Stepper motor runaway at startup
Hello Tom, Everything now is working as expected. The startup runaway problem was solved by having KFLOP enable the drives - Thanks again! Is there a way to have the KFLOP also disable the drives when KMotion or Mach3 is closed, rather than when the KFLOP board is rebooted or powered down? The way I...